CZPT steel drum production line
I. Uncooked supplies usage/manufacturing capacity
| Plate thickness (mm) | Finihed drums (pcs/T) | Manufacturing potential (kg/laptop) | |
| 1.two | 41 | 21.five | |
| one.0B | Up and bottom handles one.two | 47 | 19 |
| Drum entire body one. | |||
| 1. | 50 | eighteen | |
| .9B | Up and base covers one. | 54 | 16.eight |
| Drum entire body .nine | |||
| .9 | fifty six | sixteen.two | |
| .8 | 97 | 10.28 | |
II. CZPT metal drum producing amenities
A. Front area tools
1. Decolier
2. CZPT Up-coiling system
3. CZPT supporter
4. Side deviation rectifying system
five. Sizing & flattening device
six. Reducing device – for drum entire body
seven. Slicing equipment – for waste sheet
eight. Arch shape guiding unit
9. Stacking automobile
10. CZPT method
eleven. CZPTtric handle program
12. Leading & Base cover conveyor system
1.CZPT Up-Coiling Device
a) Up-Coiling Assist Platform is for storing steel coil and facillitate Substance Feed Trolley for providing materials.
b) Substance Feed Trolley is employed for carry steel coil.. It is operated with hydraulic method to push cylinder for
reciprocating linear motion and gear box to deliver steel coil in parallel to the heart of uncoiling unit so as to
assure the fixing.
2.Decoiler & CZPT Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-one.2mm
c)Motor energy: five.0KW
d)Uncoiler ability: 10t
e)Inside of diameter: ¢470-520mm, Exterior diameter: ≤¢1200
f)CZPT size: 3900x1500x1940(mm), Whole bodyweight: 5T
three.Sizing &Flattening CZPT
Limited introduction:7 rollers functioning,servo automatic sizing,worm and equipment modify the leveled plate thickness.
Perform:The clearances of up and down rollers can be altered by the higher hand-wheel although figure can be revealed by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Principal technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.six-1.2(mm)
4. Chopping CZPT
Perform: Minimize the leveled steel plate into drum body.
Principal technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: 3.0KW
d)Reducing capability:≤20 moments/min
e)CZPT size:1800x950x1500(mm),Total fat: 3T
5.CZPT Station
Purpose:Supply oil for the oil cylinder of decoiler, lifting unit,uncoiling supporter,and overturn machine to make certain stably functioning.
Major technics:
a)Motor electrical power:seven.5KW
b)CZPT dimensions:800x800x1500(mm),Complete excess weight: .5T
six.CZPTtric Management Method
Perform: Control the decoiler,flattening machine and other front area equipments operating.
B. Go over gear
one. Top & Bottom go over mould
2. Double locking mould
three. 63T urgent device
four. 160T urgent machine
5. Pre-coiling & Gluing device
one. Prime & Base protect mould
Brief introduction:Geared up with two sets of 160T urgent machines
Perform: Punching the bottom cover
Primary technics:
a)Motor power:18.5KW
b)Operating potential:five-26 pcs/min
c)CZPT size:2185x1420x3070(mm),Whole fat: fourteen.5T
2.Drum Injection CZPT
Quick introduction: Outfitted with one particular set of 63T urgent machine
Double punching mould: punch oil filler and breathable mouth of the bottom cover.
CZPT dimension: 710x480x300(mm)
Complete excess weight: .5T
Double locking mould: lock oil filler and breathable mouth of the base protect.
CZPT measurement: 710x480x300(mm)
Complete excess weight: .5T
Primary technics:
a)Motor power: 11KW
b)CZPT dimensions :1800x1232x2550(mm)
c)Complete weight: 5.5T
three.Pre-Coiling & Gluing CZPT
Limited introduction: Pre-coiling equipment for the base protect, cylinder press the cam to work, automated glue- spaying method.It has benefits of protection,stablity, smooth edging.
Main technics:
a)CZPT measurement:1600x1400x1350(mm)
b)Whole excess weight: four.5T
C. Middle area products
one. Stacking desk
two. Circle-rolling device
3. Seam welding equipment
four. Edging & Beading equipment
five. Corrugation (W Rib) machine
6. Edge-curling device
seven. Convey system
8. CZPTtric management system
nine. Leakage checking machine
one.Circle-rolling CZPT
Quick introduction:three rollers working.
Principal technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-one.2(mm)
c)Circle diameter:≤570mm
d)Motor electricity:one.5KW
e)CZPT dimension:2200x750x1300(mm),Total weight: one.5T
two.Seaming CZPT(BH-150-5Z)
Limited instruction:This automatic seaming machine dismisses the location welding process,it is our newly developed drum seaming equipment.All of components adopts domestic outstanding raw content,cupreous welding rollers.
Main technics:
a)Welding CZPT potential:150KVA
b)Driving type: pneumatic
c)Current: alternating recent
d)Frequency range: large frequency
e)Operating principle : contravariant
three.Edging&Beading CZPT
Limited introduction:managed by PLC,hydraulic drive
Primary technics:
a)Beading peak:≤14mm
b)Drum height:894-905(mm)
c)CZPT system stress:8Mpa
d)Air strain:.1Mpa
e)CZPT dimension:3700x700x1600(mm),Whole bodyweight: 5T
CZPT Station:
Main technics:
a) CZPT dimensions: 1800x860x1700 (mm)
b) Total weight: 1T
c) Motor electrical power: 22KW
four.Corrugation (W rib) CZPT
Limited introduction:managed by PLC,hydraulic drive
Principal technics:
a)Corrugating peak:≤3mm
b)W rib peak:≤9mm
c)Drum top:884-895(mm)
d)W rib area:280mm
e)Motor energy:11KW
f)CZPT dimensions:4500x650x2100(mm),Complete fat: 7T
CZPT station:
a)CZPT dimensions:1800x860x1700(mm)
b)Total excess weight: 1T
c)Motor electricity: seven.5KW
5.Edge-Curling CZPT
Brief introduction:controlled by PLC,hydraulic push,seven layers edge curling.
Major technics:
a)Drum top:886-897(mm)
b)Motor electricity:45KW
c)CZPT measurement:4800x1300x2200(mm),Complete bodyweight: 13T
CZPT station:
a)CZPT measurement:1800x860x1700(mm)
b)Overall excess weight: 1T
c)Motor power: 7.5KW
six. Leakage Checking CZPT
Short introduction:Manual/automatic control,pneuma lock.
Principal technics:
a)Checking drum diameter:560-570(mm)
b)Drum height:886-897(mm)
c)Stress:.03Mpa
d) CZPT measurement:2530x700x1100(mm),Total excess weight: 2T
7.Multi-area Express Gadget
Limited introduction:Express the drum entire body to be edged,beaded,Corrugated W rib strengthened and sealed bottom go over with PLC managing.
Main technics:
a) Motor electrical power:four.0KW
b) CZPT dimensions:11000x2100x1000(mm)
c) Total bodyweight: 3T
D. Rear part products
1. Entrance section trans-line
two. Degreasing & Phosphorization place
three. Washing & Drying room
four. Overturn gear
five. Portray space
six. Front drum-separation machine
seven. Drying area after portray
eight. Bck drum separation device
9. Air cooling system
10. Rear part trans-line
eleven. CZPTtric manage program
1. Degreasing & Phosphorization Room
Limited introduction: This element is employed to transport the drums,managed by PLC, adopts spraying device to automatic cleanse the coil, phosphorize and washing the grease on the drums. The conveyor device adopts exceptional steel, inwalls are manufactured of 1mm metal plate.
Primary technics:
a)CZPT measurement:36000x2110x2060(mm)
b)Whole fat: 30T
two. Washing & Drying Area
Short introduction:Drying the drinking water on the floor of the drum, controlled by PLC.The total equipment adopts fuel heating products.Enthusiast is put in on the prime of the area, so that scorching and cycling wind can be produced to velocity up the drying.
Principal technics:
a) Motor electrical power:25KW
b) CZPT size:20000x1920x3600(mm)
c) Overall weight: 25T
three.Painting Room(double colours)
Function: The conveyor system is managed by PLC, rotating table make the drums intently, portray program paint the drums in & exterior with the spray gun. A single coloration or a variety of can be option. Manner of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Painting products is made of Chang CZPT.
Primary technics:
a) Motor electricity: 55KW
b) CZPT dimension: 7400x4990x3600(mm)
c) Total fat: 15T
four.Front Drum Distributor
Purpose: Transport the drums to the conveyor line of outside painting&stiffening place, the cylinder is controlled by PLC.
Principal technics:
a) Motor electrical power: two.0KW
b) CZPT dimensions: 1500x1050x800(mm)
c) Complete weight: 1T
five.Drying Line after Portray
Operate: The conveyor unit is controlled by PLC, adopts fuel heating inwall of the room is outfitted with heating tubes. Admirer is put in on the prime of the room, so that dry the paint.
Major technics:
a) Motor electrical power: 35KW
b) CZPT size: 36000x2100x4300(mm)
c) Total bodyweight: 30T
6.Down-drum Roller Trans-line
Function: The gadget transports the dried drums to the floor.
Main technics:
a) Motor power: 1.5KW
b) CZPT measurement:2000x900x800(mm)
c) Overall weight: .3T
7.Overturn CZPT
Operate: Modify the point out of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Principal technics:
a) CZPT dimension: 1400x690x850(mm)
b) Whole excess weight: .5T
