CZPT steel drum manufacturing line
Solution description
I. Uncooked components consumption/generation potential
| Plate thickness (mm) | Finihed drums (pcs/T) | Production capacity (kg/laptop) | |
| 1.two | 41 | 21.five | |
| 1.0B | Up and base handles 1.2 | forty seven | 19 |
| Drum body 1. | |||
| 1. | fifty | 18 | |
| .9B | Up and bottom handles one. | 54 | 16.eight |
| Drum human body .9 | |||
| .nine | 56 | sixteen.two | |
| .8 | ninety seven | 10.28 | |
II. CZPT steel drum manufacturing services
A. Front section gear
one. Decolier
two. CZPT Up-coiling gadget
3. CZPT supporter
four. Side deviation rectifying unit
five. Sizing & flattening machine
six. Cutting equipment – for drum physique
seven. Chopping device – for squander sheet
eight. Arch shape guiding gadget
nine. Stacking vehicle
10. CZPT system
eleven. CZPTtric management program
twelve. Top & Base cover conveyor gadget
1.CZPT Up-Coiling Device
a) Up-Coiling Support Platform is for storing steel coil and facillitate Substance Feed Trolley for offering materials.
b) Substance Feed Trolley is employed for carry metal coil.. It is operated with hydraulic program to press cylinder for
reciprocating linear motion and gear box to deliver metal coil in parallel to the centre of uncoiling unit so as to
assure the correcting.
two.Decoiler & CZPT Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-one.2mm
c)Motor energy: five.0KW
d)Uncoiler capability: 10t
e)Within diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)CZPT measurement: 3900x1500x1940(mm), Total excess weight: 5T
three.Sizing &Flattening CZPT
Short introduction:7 rollers operating,servo computerized sizing,worm and gear modify the leveled plate thickness.
Function:The clearances of up and down rollers can be modified by the higher hand-wheel whilst figure can be proven by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Major technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.six-one.2(mm)
4. Cutting CZPT
Operate: Lower the leveled steel plate into drum body.
Primary technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: 3.0KW
d)Chopping ability:≤20 moments/min
e)CZPT size:1800x950x1500(mm),Complete excess weight: 3T
5.CZPT Station
Function:Give oil for the oil cylinder of decoiler, lifting unit,uncoiling supporter,and overturn device to make sure stably functioning.
Major technics:
a)Motor electrical power:seven.5KW
b)CZPT dimensions:800x800x1500(mm),Complete excess weight: .5T
six.CZPTtric Management Method
Operate: Handle the decoiler,flattening device and other entrance section equipments doing work.
B. Go over tools
1. Prime & Base go over mould
2. Double locking mould
three. 63T urgent equipment
4. 160T pressing equipment
five. Pre-coiling & Gluing machine
one. Best & Base go over mould
Limited introduction:Geared up with two sets of 160T pressing equipment
Function: Punching the bottom include
Major technics:
a)Motor power:eighteen.5KW
b)Working ability:five-26 pcs/min
c)CZPT dimensions:2185x1420x3070(mm),Overall excess weight: 14.5T
2.Drum Injection CZPT
Limited introduction: Geared up with one established of 63T urgent device
Double punching mould: punch oil filler and breathable mouth of the bottom protect.
CZPT dimension: 710x480x300(mm)
Total bodyweight: .5T
Double locking mould: lock oil filler and breathable mouth of the base protect.
CZPT dimensions: 710x480x300(mm)
Overall weight: .5T
Principal technics:
a)Motor electrical power: 11KW
b)CZPT dimension :1800x1232x2550(mm)
c)Whole fat: 5.5T
3.Pre-Coiling & Gluing CZPT
Brief introduction: Pre-coiling device for the bottom protect, cylinder thrust the cam to work, automated glue- spaying method.It has benefits of safety,stablity, clean edging.
Main technics:
a)CZPT dimensions:1600x1400x1350(mm)
b)Whole bodyweight: four.5T
C. Center part tools
one. Stacking desk
2. Circle-rolling device
3. Seam welding device
four. Edging & Beading device
5. Corrugation (W Rib) machine
6. Edge-curling machine
7. Convey system
eight. CZPTtric handle system
nine. Leakage checking device
one.Circle-rolling CZPT
Short introduction:three rollers working.
Principal technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.six-1.2(mm)
c)Circle diameter:≤570mm
d)Motor electricity:one.5KW
e)CZPT dimension:2200x750x1300(mm),Whole weight: 1.5T
two.Seaming CZPT(BH-one hundred fifty-5Z)
Brief instruction:This computerized seaming device dismisses the spot welding approach,it is our recently developed drum seaming equipment.All of factors adopts domestic exceptional uncooked material,cupreous welding rollers.
Major technics:
a)Welding CZPT potential:150KVA
b)Driving kind: pneumatic
c)Present: alternating current
d)Frequency variety: large frequency
e)Working theory : contravariant
3.Edging&Beading CZPT
Limited introduction:managed by PLC,hydraulic push
Principal technics:
a)Beading height:≤14mm
b)Drum height:894-905(mm)
c)CZPT program pressure:8Mpa
d)Air pressure:.1Mpa
e)CZPT dimension:3700x700x1600(mm),Total fat: 5T
CZPT Station:
Main technics:
a) CZPT measurement: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor electrical power: 22KW
4.Corrugation (W rib) CZPT
Short introduction:controlled by PLC,hydraulic travel
Primary technics:
a)Corrugating peak:≤3mm
b)W rib top:≤9mm
c)Drum top:884-895(mm)
d)W rib place:280mm
e)Motor power:11KW
f)CZPT dimensions:4500x650x2100(mm),Whole weight: 7T
CZPT station:
a)CZPT measurement:1800x860x1700(mm)
b)Total bodyweight: 1T
c)Motor electricity: 7.5KW
five.Edge-Curling CZPT
Limited introduction:managed by PLC,hydraulic generate,7 levels edge curling.
Major technics:
a)Drum peak:886-897(mm)
b)Motor energy:45KW
c)CZPT dimensions:4800x1300x2200(mm),Whole bodyweight: 13T
CZPT station:
a)CZPT dimensions:1800x860x1700(mm)
b)Total bodyweight: 1T
c)Motor energy: seven.5KW
six. Leakage Examining CZPT
Brief introduction:Manual/computerized handle,pneuma lock.
Major technics:
a)Checking drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Pressure:.03Mpa
d) CZPT measurement:2530x700x1100(mm),Whole bodyweight: 2T
seven.Multi-area Convey System
Short introduction:Express the drum physique to be edged,beaded,Corrugated W rib reinforced and sealed base protect with PLC controlling.
Primary technics:
a) Motor electricity:4.0KW
b) CZPT size:11000x2100x1000(mm)
c) Whole weight: 3T
D. Rear area gear
one. Front area trans-line
two. Degreasing & Phosphorization space
3. Washing & Drying place
4. Overturn equipment
5. Portray area
six. Entrance drum-separation equipment
seven. Drying room soon after painting
eight. Bck drum separation device
nine. Air cooling technique
ten. Rear area trans-line
11. CZPTtric management system
one. Degreasing & Phosphorization Area
Short introduction: This part is utilised to transportation the drums,controlled by PLC, adopts spraying gadget to automated clean the coil, phosphorize and washing the grease on the drums. The conveyor system adopts exceptional metal, inwalls are made of 1mm steel plate.
Primary technics:
a)CZPT measurement:36000x2110x2060(mm)
b)Complete excess weight: 30T
2. Washing & Drying Place
Quick introduction:Drying the water on the surface of the drum, managed by PLC.The entire machine adopts fuel heating devices.Supporter is put in on the top of the space, so that sizzling and cycling wind can be produced to pace up the drying.
Primary technics:
a) Motor power:25KW
b) CZPT dimensions:20000x1920x3600(mm)
c) Overall fat: 25T
3.Portray Area(double colours)
Purpose: The conveyor gadget is controlled by PLC, rotating desk make the drums closely, portray system paint the drums in & outdoors with the spray gun. One particular colour or a variety of can be substitute. Method of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Portray gear is produced of Chang CZPT.
Primary technics:
a) Motor electrical power: 55KW
b) CZPT measurement: 7400x4990x3600(mm)
c) Total fat: 15T
4.Front Drum Distributor
Function: Transport the drums to the conveyor line of outdoors portray&stiffening space, the cylinder is controlled by PLC.
Primary technics:
a) Motor electrical power: 2.0KW
b) CZPT measurement: 1500x1050x800(mm)
c) Complete bodyweight: 1T
five.Drying Line after Portray
Purpose: The conveyor device is controlled by PLC, adopts fuel heating inwall of the area is outfitted with heating tubes. Supporter is installed on the top of the room, so that dry the paint.
Major technics:
a) Motor electrical power: 35KW
b) CZPT measurement: 36000x2100x4300(mm)
c) Overall weight: 30T
6.Down-drum Roller Trans-line
Purpose: The device transports the dried drums to the floor.
Major technics:
a) Motor electrical power: one.5KW
b) CZPT size:2000x900x800(mm)
c) Total bodyweight: .3T
seven.Overturn CZPT
Perform: Alter the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Major technics:
a) CZPT size: 1400x690x850(mm)
b) Complete weight: .5T
