Product Description
SRC HELICAL GEARBOX
Products Description
We produce speed reducers in strict accordance with ISO9001 standard to provide our customers with high quality gearboxes at competitive prices. Our gearboxes are equipped with accessories from international famous brands, such as lubricant from Shell brand, and bearing from CHINAMFG brand. The housing and gear are produced in our company under stringent quality control. All our products are available in large stocks, and we can also provide you with customized reducer solutions, pleasefeel confident to contact us.
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TRC: code for gear units series |
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1. No code means foot-mounted |
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2.F: B5 flange mounted |
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3.Z:B14 flange mounted |
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Specification code of gear units 01,02.03.04 |
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B01,MO1……means foot code,without flange |
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1.I.II1.B5 Output flange specification, defaultl not to write out is ok |
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2. IECinput flange |
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3.HS: Shaft input |
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Transmission ratio of gear units |
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1.M1: Mounting positio, default mounting position M1 not to write out is ok |
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1.No mark means without motor |
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2. Model motos (poles of power)voltage – frequency |
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voltage – frequency |
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HangZhou CHINAMFG Machinery Co., Ltd.
History: More than 20 years of experience in the manufacture of reducer products.Scale: Cover working area of 13300 square. meters,have more than 113 employees.
Technology: A group of professional . technical engineers and a strong R&D team.
Management: Scientific ERP management and strict quality control system.
Equipment: 50 CNC lathes,6 machining. centers, 6 gear grinding machines, 2 high-speed.hard hobbing machines, 12 gear hobbing
machines. 10 CNC cylindrical grinding machines,4 CNC internal grinding machines 1spectrometer, high-speed gear shaping 1 machine,
2 gear measuring centers 1 coordinate measuring instrument.
lnnovation: Continuously diversify products range to satisfy customers’needs.Production capacity: 1000 pcs/day.
Long-term supplier of world-class companies: t he main markets are in Southea st Asia, Europe, Middle East.
Marketing model: All export business.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Diagnosing and Fixing Oil Leakage in a Worm Gearbox
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
- Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
- Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
- Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
- Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
- Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
- Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2024-04-11
China 1 Ton Ball Screw Jack, JTB-1T Traveling Nut Ball Screw Jacks worm gear reducer buy
Guarantee: 1 a long time
Relevant Industries: Producing Plant, Machinery Repair Outlets, Foodstuff & Beverage Manufacturing unit, Development works , Power & Mining, Other
Weight (KG): 7.5 KG
Tailored assist: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 3.5NM
Input Velocity: Maximum 156567X3. Model: JACTON. We are an audited skilled company and provider by SGS, BV, Domestic and Worldwide Alibaba, and Made in China businesses. All common Screw Jacks, Bevel Gearboxes and Linear Actuators are with CE certifications. We have a rigid top quality system, with much more than ten senior engineers, a lot more than 70 knowledgeable experienced employees and practiced revenue teams, and constantly provide the higher good quality linear generate methods to fulfill the buyers electro-mechanical actuation, lifting and positioning requirements. We assure top quality, trustworthiness, performance and benefit for today’s demanding industrial apps. Manufacturing unit Measurements 7000-8000 square meters, processing with modern advanced equipment this sort of as CNC gear hobbing machines, CNC flank grinding equipment, CNC cylindrical grinding devices, multi-axis CNC milling equipment, CNC lathes, Machining centers and other tools. Manufacturing Potential: For Screw Jack, typical once-a-year production capability 30000-40000 models, highestEver virtually 50000 units, and typical annual output worth 30 million to forty million CNY, around equivalent to 4.5 million to 6 million USD. For Bevel Gearboxes, average annual generation potential 20000-25000 models, highestEver almost 30000 units, and average annual output benefit 20 million to 25 million CNY, approximately equal to 3 million to 4 million USD. Inspection equipments consist of motor with inverter drive technique, height adjustmemt motorized lifting technique, coordinate measuring equipment, outdoors micrometers, inside of micrometers, depth calipers, vernier calipers, electronic calipers, hardness testers, electronic noise meters, industrial infrared thermometers, electronic pace measuring devices, digital multimeters, and high precision clamp digital ammeter and so forth.
Screw Jack – Assembly Office
Screw Jack – Generation Equipments
Screw Jack – Warehouse
* Parts in Stock (set): housings, bearings, oil sealings, worm and worm equipment, and handles etc.
* Tiny versions (5T, 25T), one hundred-five hundred sets in stock.
FAQone. What sort of payment strategies do you acknowledge?
We take Wire transfer, Credit score Card, Paypal, Alibaba Trade Assurance get, Western Union and L/C and so on.
2. Can I get 1 sample to take a look at?
Sure, sample can be at a typical cost and welcomed. The transportation charges are at your account.
three. How about the high quality of your product?
High Quality: fifteen+ Years of Export High quality Assurance. We have completed a hundred+ Large Assignments, and 5000+ Consumers are mainly positioned in eighty+ International locations.
Major Items: Screw Jacks, Gearboxes, Linear Actuators.
four. OEM/ODM Acknowledged?
Indeed, Make sure you ship you new solution drawings or sample to us if you have, and we can custom made-created as your necessary. We will also give professional advices of the items to make the design and style to be increase the overall performance.
5. Can I have confidence in you?
Definitely sure. We have very good reputations on the entire world marketplaces. And “JACTON” brand name Screw Jacks, Gearboxes, Linear Actuators are famous on the linear movement industries. Also Samples could be presented to take a look at to begin with, and we can use Alibaba trade assurance support to do company to promise equally the seller and buyer’s benefit, CZPT JSG Higher velocity taper grid coupling falk and we are CZPT provider for several years.
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by Cx 2023-06-29
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one. Manual Screw Jacks, Electrical Screw Jacks.
2. Screw Jacks Series: JT sequence acme screw jacks, JTC series cubic screw jacks, JTW series EPTT screw jacks, JTM series worm screw jacks, JTB sequence ball screw jacks, JTD series cubic ball screw jacks, JSS series stainless metal screw jacks, JTS series EPTTl EPTT screw jacks, Non-stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd sequence screw jacks.
3. EPTTl EPTTes Sequence: JT sequence EPTTl EPTTes, JTP collection cubic EPTTl EPTTes, JTA series EPTT EPTTl EPTTes, JTH collection hollow shaft EPTTl EPTTes, BSS series stainless steel EPTTl EPTTes.
4. EPTT Programs and Programs Add-ons: two-jacks methods, three-jacks methods, four-jacks techniques, 6-jacks programs, 8-jacks methods. Components go over couplings, EPTT joints, cardan shafts, connecting shafts, electrical motors, EPTTed motors and EPTTs, hand wheel with crank handles, pillow block bearings, flange block bearings, rod conclude bearings, cease nuts, limit switches, basic safety nut, journey nuts, linear shafts and bearings, linear XiHu (West Lake) Dis.Hu (West Lake) Dis.s and bearings, telescopic EPTT addresses, EPTTows boot, protecting tube, trunnion adapter plates, trunnion mounting brackets, motor flanges, rotary encoders, potentiometers, frequency inverters and position indicators etc.
five. Electric powered EPTT Actuators Series: PXiHu (West Lake) Dis.Hu (West Lake) Dis.lel heavy obligation linear actuators, In-line hefty obligation linear actuators.
6. Geared EPTTs and Pace EPTTs Sequence: helical EPTTmotors R collection, helical EPTTl EPTTmotors K series, pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel shaft helical EPTTmotors F sequence, helical worm EPTTmotors S sequence, modest AC EPTT motor sequence and worm EPTT motor EPTT series.
Speak to Data
EPTT Sector Co.,Ltd (VAT No.: 9144190007026567X3, registered Funds 500000CNY) is a leading company and provider of Screw Jacks (EPTT Actuators), EPTTl EPTTes, EPTT Techniques, Electric EPTT Actuators, Gearmotors and Speed EPTTs, and Others EPTT EPTT and EPTT EPTT EPTT in EPTT. We are Alibaba, Created-In-EPTT and SGS (Serial NO.: EPTTP-ASI192186) audited manufacturer and supplier. We also have a strict top quality program, with senior engineers, experienced skilled workers and practiced sales groups, we persistently supply the large quality equipments to meet the customers electro-mechanical actuation, lifting and positioning wants. EPTT Industry ensures high quality, dependability, performance and value for present-day demXiHu (West Lake) Dis.Hu (West Lake) Dis. EPTT purposes.
Web site (EPTT):
Internet site (EPTT):
Website (EPTT): www.EPTTindustry.cn
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We are aiming to satisfy the needs of the clients close to the entire world.. Our merchandise selection includes all sorts of helical equipment, spur gear, bevel gear, gear rack, worm equipment, sprockets,chains, bearings. Excellent consideration has been paid out on environmental protection and energy saving.